Description
Rapid Test Cassette Assembly Machine ZK100
First, let us guide you to choose a suitable rapid test assembly automation for you
If your capacity need is above 50k test kit per day, you can have an automatic rapid test assembly machine:
The ideal machine should be
1. Fast production capacity
Werfen has developped double work position model, which can achieve 3600pcs/hour capacity, compared to the other supplier,
mostly are 1500 to 2000pcs per hour
2. Not too large size(we know your facility space is expensive)
Yes, we are making effort to make the machine more compact structure, more efficient to take every action. So you will see our new generation of machine
are in really smaller size compared to the last one
3. Working fluent without problem
We use high-end branded crucial parts and do long hours testing before delivery to make sure your machine is in good quality.
4. Idiot can operate this seems-like monster complicated machine
Yes, no worry. The software is simplified and no need of any complicated fine tuning job for this installtion and operation.
5. Not too expensive
We have several model for you to satisfy your budge demand, we will make you the investment most cost effective. Inquire us for more information
Basic information
Automatic cutting uncut sheets into strips, then automatically assemble the strips into the cassette
Double Work Position: 3000-3600pcs/hour Camera Inspection device:6
Single Work Position: 2000-2400pcs/hour Camera Inspection device: 5
Can be connected to our pouch packing machine
Compliancd with CE
Working Process
(1)top and below cassettes are automatically feed by the vibrating bowls
(2)the mechanical hands working with the sensor, it can automatically recognize the direction of the cassette and put it in position well
(3)rapid test uncut sheets can be piled in the material feeder, cutting is full automatically one by one
(4)strip is gently placed one by one in slot waiting for put in the cassette
(5)Close the top cassette and rolling the whole product at the end.
(6) Can be connect to our pouch packing machine
Basic Technical Data
Power: 220V/50Hz,3kW
Internal working voltage:24V
Rate: 2500Pcs/Hr
Pneumatic: 5-7Kgf/cm2
Weight: Approximate 1000Kgs
Dimensions:
Cassette Assembly Part L3.1 x W1.3 x H1.8m
Pouch Packing Part: L1.4 x W1 x H1.8m
Whole Line: L4.5m x W1.3 x H1.8m
Main Features：
(1) European standard high-grade steel structure
(2) Separated individual strip cutting module, easy to be dismantled and pulled out from the main frame for cleaning, changing blade or repairing
(3) 12pcs of strip storage section to keep the machine working non-stop even there is continuous NG strip are detected and kicked off in the initial section.
(4) Intelligent part: Mitsubishi PLC, Touch-screen HMI, Computer inside, servo motor
(5) Adjustable module available to be compatible for two type of similar cassettes
(6) Mechanical Linkage Section: High efficiency electronic cam work together with high precision mechanical cam, transmission are from one source of active power, this design will greatly improve the stability and lifetime of the equipment
(7) Vision inspection for each crucial position to detect NG part which will be kicked off automatically
(8) Software can be updated and adjusted remotely according to your demand
(9) Can work for multiple-window cassettes assembly, customized automation can be designed specially for your application
Crucial Parts We Use
Solenoid valve: SMC
Photoelectric Sensor: Japan KEYENCE
Motor: Taiwan Yongkun
PLC:Japan Mitsubishi
Relay: Schneide
Proximity Sensor: Korea AUTONICS
Air filter: SMC
Air cylinder: SMC and AIRTAC
Electronic cam: Japan KOYO
Transducer: Taiwan Shihlin
Industrial Camera CCD:Japan KEYENCE
Bearings and some standards parts: Japan IKO and MISUMI
